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Modern Construction Systems : An Overview

Kind of Structure Engineering Methodology Construction Methodology Construction Materials Structural System
In order to understand the vocabulary and terms used in describing the current trends in construction engineering and technology, it is necessary to classify structural systems and concepts in different ways. The following section has outlined such a classification based on different criteria and contains a brief description of the different systems based on this classification. Finally, the uses of these terms, systems and concepts in various real life applications have been brought out.
KIND OF STRUCTURE
Based on Spatial Behavior   Based on Structural Behavior
  • Space Structures
  • Plane Structures
  • Hybrid Structures
 
  • Frames
  • Trusses
  • Tensile Structures
  • Plates
  • Shells
Based on Spatial Behavior

Space Structures
Space Structures also known as Spatial Structures are structures that resist external actions by distributing their effects in three-dimensions (hence the term 'space'…'). Any structure that is detailed to behave in 3D and structurally modeled and analyzed in 3D can be considered as a space structure. Makowski defines Space Structures as 'skeletal frameworks, as a rule consisting of simple modular, pre-fabricated units, often of standard size and shape, which combine into a light, but very rigid, three-dimensional structure'.

Examples of Space Structures include Double-layer Grids, Multi-layer Grids, Braced Domes, Tensile Structures, Shell Structures, and Space Frames. Conferences on Spatial Structures attract excellent contributions on research in outer space related structures and aerospace engineering.

Plane Structures
Plane Structures are structures that exhibit primarily a 2 dimensional or 'in-plane' behaviour in resisting external actions and loads. Out of plane behaviour is usually determined by the provision of secondary elements and 'analyzed' separately.

Examples include Plane Trusses, which are essentially pin-jointed triangulated structures that develop predominantly axial stresses under the external actions and loads. Other examples include single and multi-storied portal frames and other 2 dimensional beam-column frames.

Hybrid Structures
Hybrid Structures are a combination of the above and include Single-layer Grids that are arranged in 2 dimensions but resist 'lateral' actions in the 3rd dimension. Single layer grids resist lateral loads by developing flexural and torsional stresses. Such structures are more common in RCC construction and are the standard solution for large-span floors in conventional buildings. Slabs and Plates demonstrate similar behaviour.
Based on Structural Behavior

Frames
Frames are structures assembled from linear flexural elements joined with rigid connections. Frames resist external actions predominantly by developing flexural of 'bending' stresses.

Examples include Simply Supported and Continuous Beams, Portal Frames, and Space Frames.

Trusses
Trusses are structures assembled from linear struts interconnected with pinned connections. Trusses resist external actions by developing axial stresses.

Examples include the Lattice Trusses and Double-layer Grids.

Tensile Structures
Tensile Structures are structures assembled from one or more 'flexible' cables interconnected and pre-stressed. They resist external actions by deforming and developing predominantly tensile stresses or overcoming the pre-stress.

Examples include the Suspension Cable Bridges, Cable Net Structures and Tensile Membrane Tents.

Plates
Plates resist external actions through a combination of in-plane axial stresses and out-of-plane bending stresses. The form of the assembly of the plates controls the extent of distribution of stresses due to the local effects through the entire structure.

Examples include the Floor Slabs, Shear Walls, Folded Plates etc.

Shells
Shells also resist external actions through a combination of in-plane axial or membrane stresses and out-of-plane bending stresses. The form of the shell controls the extent of distribution of stresses due to the local effects through the entire structure.

Examples include the Dome, Hyperbolic Paraboloid Shell, Groin Vaults etc.

ENGINEERING METHODOLOGY
  • Pre-Engineered Buildings and Pre Engineered Metal Buildings
  • Conventional Structures
  • Customized Structures
Pre-Engineered Buildings and Pre Engineered Metal Buildings
Pre-Engineered Buildings and Pre Engineered Metal Buildings came into existence in the 50s and '60s to represent standardized 'off-the-shelf', low-rise industrial building designs, which were very popular due to their economy and speed of construction. The designs were ready-made but the building components were either ready-made or manufactured against specific orders. These buildings were pre-designed or 'pre-engineered' into standard sizes, spans, bays and heights, and used standard details for fixing cladding, roofing, gutters, flashing, windows, doors etc taking advantage of industrial practices to mass produce components economically. Pre-engineered buildings are primarily single steel buildings clad and/or decked with coated steel or aluminum skins. These structures consist of portal frames with rigid bolted and welded plates and 3-plate (I-sections) type elements. These structures have evolved from more traditional 'iron truss' and 'brick and mortar' approach to construction of industrial buildings.
Conventional Structures
Conventional structures represent the large number of structures that are designed and engineered to customers' specific requirements by architects and structural consultants. Once the designs are completed they are tendered out and the construction contract awarded to the lowest pre-qualified bidder (contractor).This method of design has been very popular due to the design scope from the construction scope and the advantage of having cost estimates and design early in the project phase. Conventionally it was assumed that economy and speed of construction was assured but this assumption may not be tenable.
Customized Structures
While manufacturers of pre-engineered structures churned out monotonous and 'rubber-stamp' designs, architects and engineering consultants were neither able to tap the innovative capability of specialized contractors nor the synergy between engineering decisions and construction methods. Further, with the advent of high-speed computers at affordable prices, standardized buildings lost their main attraction, which was speed. In this environment, specialized contractors evolved to offer turnkey solutions in the form of customized buildings and components that could be designed and built in very short lead times.
CONSTRUCTION METHODOLOGY
  • In-Situ Structures
  • Pre-Fabrication
  • Pre-Casting
  • Ready Mix Concrete
In-Situ Structures
Most of the structures in India are constructed using so-called conventional technology, i.e. methods evolved in the early part of the 20th century. In RCC construction, reinforcement is bent at site and placed in position before concrete is poured into timber or steel framework supported on suitable supports. In many cases, concrete is mixed at site using bagged cement, loosely dumped aggregates and small mixers based on volume proportions. In steel construction, sub-assemblies and sections are fabricated in position or pre-assembled and welded in large sections on the ground near the site and erected into position using temporary bolting and final welding.
Pre-Fabrication
Pre-Fabrication along with pre-engineered structures and buildings, pre-fabricated structures also came into existence in the 50s and '60s. This term is used to refer to structures assembled in-situ using standard readymade tubular trusses used in industrial structures and pre-cast concrete components used in housing and bridge construction. The term 'fabrication' is generally used in the context of cutting, assembly and welding of steel components in common parlance.
Pre-Casting
The term pre-cast is used to refer to concrete components that are cast and cured off-site as against concrete cast in-situ. Pre-cast components are used both in building and bridge construction. Roof and wall components are commonly pre-cast in building construction. In bridges, beams and segments of the spans are pre-cast.
Ready Mix Concrete
Due to the crowded situation in urban areas, these days concrete pre-mixed at large sophisticated batching plants and delivered in transit mixers has become popular. This technology was popular for more than 20 years in India but was limited to large concrete intensive civil engineering projects. Control of quality is inherently better in this system as large volumes are mixed by accurate weighing, controlling water content, and accurate design of mix.
CONSTRUCTION MATERIALS
  • Brick and Mortar
  • RCC Buildings
  • Steel Buildings
  • Pre-Stressed Concrete Structures
  • Composite Construction
  • Timber Structures
Brick and Mortar
Brick and Mortar buildings are buildings constructed traditional bricks and cement mortar, a composite of cement and sand, two materials with different but complimentary characteristics. This is one of the oldest known materials along with adobe, lime mortar, cow dung, straw, wood and other traditional materials.
RCC Buildings
RCC Buildings are buildings constructed from reinforced concrete, which is a composite of steel and plain cement concrete, two materials with different but complimentary characteristics. Plain cement concrete itself consists of a mixture of cement, water, and aggregates such as sand, granite metal, etc. Cement is a special form of limestone powdered and mixed with additives which when mixed with water hydrates into a very hard matrix. The hydrated cement-fine aggregate matrix occupies the interstices of the large aggregates and bonds with them to form a hard mass of reconstituted stone. Reinforcing Steel is a special form of steel treated to give relatively higher strengths and ductility (elongation under tension) and rolled into bars of different diameters. The surface of the bars is formed to increase the mechanical bond with concrete. The proportion of the ingredients and control of moisture during the initial setting will determine the ultimate strength gained by the matrix. The main characteristics of this matrix are its very high compressive strength and relative weakness in tension. The high tensile strength of steel is transferred to the combined element through the bond developed between the steel and cement concrete. Through proper positioning of the steel, the strength of the combine can be designed to resist extraordinarily high external actions and loads.
Steel Buildings
Steel Buildings are buildings constructed predominantly out of structural steel, another special form of steel, generally with lower carbon content for weldability and ductility (elongation under tension). Such steel is also treated to increase strengths, hot rolled into plates, standard sections and bars of different sizes or cold-rolled into tubes and thin walled open sections for structural elements and profiles for roofing cladding.
Pre-Stressed Concrete Structures
The term 'pre-stressed' refers to concrete structures that are initially stressed by running steel wires and cables through them and tensioning them with jacks. Concrete is very weak in tension and when the cables are tensioned by reacting against the concrete components, the concrete element is pre-compressed. In service, when the concrete element undergoes tension due to bending or direct tension, it has to first overcome the pre-compression before it can experience any tensile stress. Roof and wall components are commonly pre-stressed in building construction. In bridges, beams and segments of the spans are pre-stressed. If pre-stressing is done on pre-cast elements before casting it is called 'pre-tensioning. If the tensioning is done to pre-cast or cast-in-situ elements, then it is called post-tensioning.
Composite Construction
In the last 40 years, different composites have evolved including newer versions of steel and concrete exhibiting a more synergistic behavior. Several forms and levels of composite behavior can be created from simple steel deck and concrete slabs to composites of aluminum alloys and plastics in sandwich and cellular forms.

Timber Structures
Timber Structures are the emerging new environmentally friendly alternatives to other construction materials. Historically, timber was discouraged since they were won from valuable rain forests and caused extensive environmental damage. However, in the last decade, laminated wood manufactured from specially grown timber in renewable plantations has become very popular in Europe and US.

STRUCTURAL SYSTEMS
  • Single Layer Grids
  • Double Layer Grids
  • Multi Layer Grids
  • Braced Domes
  • Tensile Structures
 
  • Space Frames
  • Portal Frames
  • Space Frame Portals
  • Folded Plates and Shells
Single Layer Grids
Single Layer Grids resist lateral loads by developing flexural and torsional stresses. Such structures are more common in RCC construction and are the standard solution for large-span floors in conventional buildings.
Double Layer Grids
Double Layer Grids are the most commonly used forms in Space Structures because of their simplicity, minimal inventory, high structural efficiency and ease of use in most roofing applications. These forms can also be used in vertical and inclined arrangements such as in walls and inclined atria.
Multi Layer Grids
Multi Layer Grids consist of two or more plane grids (not necessarily of identical layout) each consisting of a network of 'chord' members forming the top, bottom and additional intermediate layers, interconnected by vertical or inclined 'web' members. The chord and web members are almost exclusively under the action of axial forces, the elimination of bending moments leading to full utilization of strength of all members.
Braced Domes
Braced Domes consist of triangulated 3D structures forming a singly curved form of spherical or other curved geometry and anchored at the hemispherical nodes or along the periphery of the base and transferring the hoop and meridional stresses through primarily axial stresses.
Tensile Structures
Tensile Structures resist the externally applied loads predominantly by developing tensile forces. Examples of such structures include cable structures, tensegrities, air inflated and pneumatic structures and of course membrane structures They generally refer to the structural system involved in a structure and may include the skin or cladding if it plays a role in resisting the external loads.
Space Frames
Space Frames have been associated with double-layer grids in common parlance, structural engineers have always used the term 'Frame' to represent structures that resist external actions by developing primarily flexural stresses. The term 'Truss' is used to represent pin-jointed, braced or triangulated structures. Hence Space Frames are now used to represent multi-storey, high-rise frames in three-dimensional structures, both of steel and concrete.
Portal Frames
Portal Frames are normal low-rise framed structures consisting of single and multi-bay portals that gain strength from flexural behaviour. Individual portal frames are assembled from three plate elements ('I' and 'H' profile beams) with tapering elevations and compact ready made or built-up sections interconnected at site. Plastic analysis methods are commonly applied to predict the ultimate strength.
Space Frame Portals
Space Frame Portals are normal low and high-rise framed buildings wherein individual portal frames are assembled from elements forming space frames and trusses that show axial micro-behaviour and flexural macro-behaviour. These individual frames are generally interconnected with secondary members that act as purlins, rails and lateral bracing elements. By detailing that takes into consideration the total spatial behavior of the frame in 3D, it is possible to analyze the entire 3D frame together.
Folded Plates and Shells
Folded Plates and Shells were very popular in mid and late 20th century for constructing large span roofs. RCC was the most commonly used material of construction. The extraordinary strength of this system was due to the form which was usually either curved (single or double) or consisted of folded plates which increased the moment of inertia of the gross cross section.
 
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